Citroen ZX Service and Repair Manual
The Citroen ZX range was introduced to the UK in June 1991. Originally, the ZX was available with a choice of 1.1 litre (1124 cc), 1.4 litre (1360 cc), 1.6 litre (1580 cc) or 1.9 litre (1905 cc) engines. Not all engine sizes, however, were available in all markets (the 1.1 litre version was not available in the UK). At first, only five-door Hatchback models were available. All models have a five-speed manual transmission as standard; a four-speed automatic transmission was offered as an option on 1.6 and 1.9 litre models.All engines are derived from the well- proven TU series (1124 cc and 1360 cc) and XU series (1580 cc and 1905 cc models) engines, which have appeared in many Citroen ZX 1.4 Reflex Plus 5-door Citroen ZX 2.0 16-valve Citroen and Peugeot vehicles. Citroen ZX Service and Repair Manual The engines are of four-cylinder overhead camshaft design, mounted transversely and inclined to the rear, with the transmission mounted on the left-hand side. In late 1992, a three-door Hatchback variant was introduced. At the same time, three new "sports" models were also introduced, all of which were equipped with
new engines. These new models were the 1.8 litre (1761 cc) Furio, the 2.0 litre (1998 cc 8-valve) Volcane, and the 2.0 litre (1998 cc 16-valve) 16-valve model. All of these new models are available in three-door form only. All three of the new engines are again derived from the XU series engine. LIVING WITH YOUR CITROEN ZX Introduction Safety First! General dimensions and weights MOT Test Checks Checks carried out from the driver's seat Checks carried out with the vehicle on the ground Checks carried out with the vehicle raised Checks carried out on your vehicle's exhaust emission system Roadside Repairs Buying spare parts and vehicle identification numbers Jacking, towing and wheel changing Booster battery (jump) starting Identifying leaks Radio/cassette unit anti-theft system - precaution Conversion factors Routine Maintenance Routine maintenance and servicing Lubricants, fluids and capacities
Maintenance schedule Weekly checks Every 6000 miles or 6 months Every 12 000 miles or 12 months Every 18 000 miles or 18 months Every 24 000 miles or 2 years Every 40 000 miles or 2 years Every 48 000 miles Every 72 000 miles REPAIRS & OVERHAUL Engine and Associated Systems TU series engine in-car repair procedures XU series engine in-car repair procedures Engine removal and general engine overhaul procedures Cooling, heating and ventilation systems Fuel and exhaust systems - carburettor models Fuel and exhaust systems - single-point fuel injection models Fuel and exhaust systems - multi-point fuel injection models
Emission control systems Engine electrical systems Transmission Clutch Manual transmission
Automatic transmission Driveshafts Brakes Braking system Suspension Suspension and steering
Body Equipment Bodywork and fittings Electrical Body electrical systems Wiring Diagrams
REFERENCE Tools and Working Facilities General Repair Procedures Fault Finding Glossary of Technical Terms. Citroen ZX Service and Repair Manual Pdf Download
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